Ρομποτικός σταθμός συναρμολόγησης Σταθμός δοσομέτρησης

Epson G10-854SR

Epson G10-854SR Robot Assembly Station Dispensing Station

The assembly station is divided into the following sub-stations: 3.1 Dispensing Area, 3.2 Assembly Area Heat Sink + End Wall Bracket (KK+SW), and 3.3 Assembly Area Front. (KK=Heat Sink, SW=End Wall Bracket)

St.3.1: Dispensing Area
- A workpiece carrier (WT) with chassis and PCB mounted enters the dispensing area via the transfer belt.
- The WT is stopped at the lifting-positioning unit (HuPo), lifted off the belt, and fixed in place.
- The x-y-z handling system moves the dispensing head to the designated location and initiates the dispensing process.
- Once dispensing is completed, the handling system moves to the park position, and the WT is set down back onto the belt.
- The carrier is transferred to the assembly area for heat sink + end wall bracket assembly (provided no WT is in the pick-and-place position).

St.3.2: Assembly Area Heat Sink + End Wall Bracket (KK+SW)
- A WT enters the KK+SW assembly area from the dispensing section via the transfer belt.
- The WT is stopped at the lifting-positioning unit (HuPo), lifted, fixed, and the chassis side walls of the partially assembled module are aligned.
- Simultaneously, the KK tray and SW tray are positioned.
- A stack of 12 KK trays and a stack of 12 SW trays are manually placed on their respective infeed belts outside the safety enclosure.
- The two safety shutters are opened, and the loaded tray stacks move into the gripping position of their respective stackers.
- The safety shutters are closed again.
- The grippers pick up the corresponding tray.
- The tray is separated using the stacker z-axis and transported upwards beyond the normal picking height.
- A centering support is pushed underneath each tray using x-handling for centering and stabilization.
- The stacker z-axis sets the corresponding tray onto the centering support.
- The trays are now ready for component removal.
- Using the multi-gripper on the SCARA robot, the heat sink (KK) is picked from the tray, placed in an intermediate position for alignment (to ensure accurate gripping position for assembly despite any picking variations).
- The KK is scanned; if the scanner's result is OK, it is picked up again and installed onto the WT.
- If the KK is faulty (NOK), it is placed into a NOK box.
- The SCARA robot's multi-gripper then picks the SW from the tray and sets it in the alignment position.
- The SW is picked again and installed onto the WT.
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- Next, the process continues to the assembly area front.

Technical Data
Design: SCARA (4-axis robot)
Payload: nom. 5 kg, max. 10 kg
Horizontal reach: 850 mm
Vertical reach: Axis 3: 420 mm
Orientation reach: J4: +/- 360°
Horizontal repeatability: +/- 0.025 mm
Vertical repeatability: J3: +/- 0.01 mm
Orientation repeatability: J4: +/- 0.005°
Max. Operating range: Axis 1: +/- 152°, Axis 2: +/- 152.5°, Axis 3: 420 mm, Axis 4: +/- 360°
Max. Operating speed: J1, J2: +/- 11,000 mm/s, J3: +/- 2,350 mm/s, J4: +/- 2,400°/s
Permissible inertia: nom. 0.02 kg*m², max. 0.25 kg*m²
User wiring electric: 1x D-Sub 9 pin, 1x D-Sub 15 pin
Z-axis: Outer diameter: 25 mm
Press-in force: 250 N
Weight: 48 kg
Controller: EPSON RC180
Mounting type: Ceiling
Protection class: IP20
Power and signal cables: 3 m

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International shipping costs on request.

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