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RANGE + HEINE

Length 5000 mm
Width 100 mm
Height 2800 mm
Year of manufacture: 2011
Range+Heine Paint Coating System
for the coating of individual wooden window components and frames
For sale on behalf of customer

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Technical Manufacturer’s Description:

Part dimensions: Length: 5,000 mm
Height: 2,800 mm
Width: max. 100 mm

Coating system:
Intended use of material from respective paint manufacturer with a
low solvent content (VOC value), water-based and non-flammable.

Capacity: min. 40 crossbars/shift, i.e. approx. 60 window units/shift
(without forced drying)

Process (1 cycle is run through twice):
- Flooding
- Drying
- Joint seal inspection and application
- Spraying
- Drying
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Giedpey Ty E Hefx Anzow

Item 1: Conveyor Technology
1 Power + Free Circular Conveyor
Route according to drawing 11-138-010a
Consisting mainly of:
3 drives with geared motors for the main chains with
frequency-controlled speed (see layout).
Various running rails, horizontal bends, chain
tensioning stations, pneumatically/electrically controlled stop stations
50 crossbars, 5,000 mm long (max. weight 250 kg)
Automatic tilting of crossbars in the drip area after the
flooding station
1 control system for conveyor technology (Siemens S7-300 PLC)
Programmable buffer stocks
Continuously variable drive control.
1 lifting/lowering station for loading/unloading the workpieces (max. stroke 2,000 mm)
1 set of steel structures for securing the conveyor technology
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Item 2: Flooding System
1 flowcomat II-P
1 system for clear base coating
Maximum workpiece width approx.: 180 mm
Consists of:
1 coating tunnel,
1 Flowcodrive – swivel mechanism,
2 flooding lances, each equipped with up to 3 nozzles.
1 set of accessories for cleaning the system
1 external stainless steel sieve fitted
1 paint supply
1 control unit
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Item 3: Add-ons for the Flooding System
1 drip channel and drip surface in the evaporation area behind the flooding unit
After flooding, the crossbars move into a drip buffer.
The dripping coating material is collected on a PP (non-stick)
catchment surface (and channel) and returned to the flooding system.
Rinse water is collected in the flooding station and pumped out. Due to
the use of PP in lacquer-contacting areas, dried lacquer residues can be cleaned easily.
1 humidifying unit
1 control device for the humidification unit
Complete with regulator for the amount of humidification
1 hygrostat for detecting room humidity and activating the
humidification nozzles
3 humidification nozzles for the drip buffer
1 coagulation unit
1 R+H waco 200 coagulation unit – collection tank 200 l
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Item 4: Topcoat Spray Booths
2 spray booths for topcoating
2 extraction walls with sandwich panel cladding according to
the working area.
Fan: 16,000 m³/h
Filter area:
-3 sets of Ecola pre-separators
-1 set of Paintstop filters
-1 set of pocket filters
Recirculated air distribution ceiling in clamped frame design
Volume 12,000 m³/h
approx. 75% recirculated air – 25% exhaust operation
(the exhaust air amount is drawn from the hall)
installed on site-built foundations as per layout
2 Prolac overspray recovery columns
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Item 5: Add-ons for Topcoat Spray Booths
3 humidification nozzles for the evaporation zone after topcoating
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